Maximize shop floor output with
real-timefactory intelligence.
Eliminate unrecorded machine downtime, material wastage, and manual production logs. We build custom Factory ERP & MES software connecting machine sensors, BOM staging, and shop floor execution into one live system.
Factory execution built for zero downtime.
Real-time machine monitoring, BOM cost tracking, and shop floor job cards.
Shop Floor Production Execution (MES)
Track work order progress, shift targets, and line balancing across all factory floors in real time.
Machine OEE & Downtime Analytics
Monitor Overall Equipment Effectiveness (OEE), running hours, and automated downtime reason logs.
Multi-Level Bill of Materials (BOM)
Define precise sub-assemblies, component quantities, and automated raw material allocation rules.
Preventive Machine Maintenance
Schedule automated maintenance alerts based on machine operating hours to prevent costly breakdowns.
Quality Control (QC) & Inspection
Record first-piece inspection, in-process defect counts, and vendor batch rejection ledgers.
Raw Material Batch & Lot Traceability
Complete forward and backward lot tracing from raw material supplier to finished goods shipment.
Six steps to intelligent factory floors.
A structured implementation plan from shop floor audit to live machine OEE sync.
Shop floor workflow audit
Map production stages, machine layouts, BOM structures, and scrap tracking points.
Factory UX & MES specs
Design tablet-friendly operator screens, PLC data listeners, and inventory workflows.
Sprint-based MES build
Two-week agile sprints building production boards, OEE dashboards, and BOM engines.
Line simulation & PLC test
Test machine sensor data streams, lot traceability, and shift report accuracy.
Factory floor rollout
Install shop floor touch terminals, train supervisors and operators, and go live.
24/7 industrial SLA support
Continuous monitoring for machine data streams, report updates, and SLA support.
Factory ERP vs. Manual Register Logs.
Factory ERP & MES FAQs.
Let's Engineer Your Next Product Together
Schedule a consultation with our technical architects to discuss your goals, requirements, and deployment timeline.